Kiln and dryer Maintenance

Prime Field Service Millwrights Perform Kiln Maintenance

We repair and rebuild all types of Rotary Kilns and Dryers.

A world-class kiln and dryer service provider offering comprehensive, high-quality services tailored to meet the diverse needs of industries relying on these critical pieces of equipment. Providing a combination of expertise, service offerings, customer service, and innovative solutions.  The key attributes that define our world-class services:

Kiln Maintenance Expertise and Specialization

  • Technical Knowledge: Possesses deep technical knowledge of various types of kilns and dryers across different industries (e.g., ceramics, lumber, paper, and manufacturing).
  • Experienced Team: Employ a team of highly skilled technicians, engineers, and support staff with extensive experience in maintenance, repair, and operation of kilns and dryers.
  • Continuous Training:  We ensures that staff undergo continuous training to stay updated with the latest technologies, repair techniques, and safety standards.

Comprehensive Service Offerings

  • Installation and Commissioning: Provides expert installation services and proper commissioning of new kilns and dryers, ensuring they operate at optimal efficiency from the start.
  • Maintenance and Repairs: Offers a wide range of maintenance services, including preventative maintenance, emergency repairs, and long-term service agreements.
  • Retrofitting and Upgrades: Delivers retrofitting and upgrade services to improve efficiency, extend equipment life, and comply with environmental regulations.
  • Parts Supply: Maintains a comprehensive inventory of high-quality spare parts to ensure quick turnaround times for repairs and maintenance.

Customer-Centric Approach

  • Customized Solutions: Offers tailored solutions to meet specific operational requirements, acknowledging that each facility has unique needs.
  • Responsive Support: Provides 24/7 customer support and emergency service to address urgent issues promptly, minimizing downtime.
  • Consultative Services: Acts as a consultant to help clients optimize their kiln and dryer operations, including energy efficiency audits and process improvements.

Innovative Solutions

  • Technology Integration: Utilizes the latest technology, such as advanced monitoring systems, IoT (Internet of Things) for predictive maintenance, and energy-efficient designs.
  • Sustainability Practices: Implements and recommends solutions that reduce environmental impact, including energy-efficient upgrades and waste reduction techniques.

Quality and Safety Standards

  • Certifications: Holds relevant industry certifications and adheres to international quality and safety standards.
  • Safety Protocols: Prioritizes safety in all operations, providing training to staff and clients on safe operation and maintenance practices.

Global Network

  • Wide Reach: Operates a global network that allows for quick deployment of services to any location, ensuring that international clients receive timely support.
  • Local Presence: Maintains a local presence in key markets to provide culturally and linguistically relevant services.

Industry Leadership

  • Research and Development: Invests in research and development to pioneer new technologies and methodologies in kiln and dryer services.
  • Community and Industry Engagement: Actively participates in industry associations, conferences, and trade shows, contributing to the body of knowledge and staying connected with industry trends and challenges.

As world-class kiln and dryer service provider embodies these characteristics, setting itself apart through unparalleled expertise, service quality, and commitment to customer success. Such a provider not only meets the immediate needs of its clients but also contributes to their long-term success and sustainability.

Prime Field Service offers World Class Kiln and Dryer maintenance

The machining of large Kiln tyre.

 

Millwright machinist machining kiln tyre on large vertical mill. Kiln maintenance include weld fabrication and machining of kiln section

World Class Machining capabilities through our sister company Prime Machine. Prime Machine machining a large kiln riding ring section on our vertical mill We are able to fabricate and machine the largest of Kiln tyre sections.

Millwrights in field grinding of kiln trunnion a specialized service.

Kiln maintenance grinding in place a trunion.

Trunnion grinding, tire grinding, alignment, shell repairs, manufacture new components are all part of services for Kilns.

Kiln Maintenance replacement of kiln section on site.

Kiln rebuild including section replacement.

Replacing Kiln section that included maintenance to the the tire sections.

 

 

Our in depth ISO qualified repair procedures insures quality repairs / rebuilds.

Full in house machining and fabrication means rapid turn around.