Welding & Fabrication Millwright Services

Prime Field Service Millwrights provides  World Class Welding and Fabrication Services

Prime Field Services world-class welding and fabrication shop is a facility that combines advanced technology, highly skilled personnel, and strict quality control measures to produce precision metal products and structures. Featuring the following characteristics:

1. Advanced Technology and Equipment

  • Cutting-edge Machinery: Includes CNC (Computer Numerical Control) machines, laser cutters, plasma cutters, and robotic welding arms. These enable precise cutting, shaping, and welding of metals.
  • Welding Technologies: Offers a range of welding methods such as TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), stick welding, and spot welding to accommodate different materials and thicknesses.
  • 3D Modeling and CAD Software: Utilized for designing, prototyping, and planning fabrication processes with high accuracy, allowing for virtual simulations of projects before physical production begins.

2. Highly Skilled Millwright Welders and Fabricator Personnel

  • Certified Welders and Fabricators: Professionals certified in various welding techniques and materials, ensuring that they can handle complex and specialized projects.
  • Engineers and Designers: With expertise in mechanical engineering, materials science, and CAD/CAM (Computer-Aided Design and Manufacturing), they work on product design and optimization.
  • Quality Control Specialists: Dedicated personnel responsible for inspecting and ensuring that all products meet or exceed industry standards and customer specifications.

3. Strict Quality Control Measures

  • Certifications: The shop would hold certifications like ISO 9001 (Quality Management Systems), ASME (American Society of Mechanical Engineers) standards, and AWS (American Welding Society) certifications, indicating adherence to international quality and safety standards.
  • Inspection and Testing: Implements rigorous inspection and testing procedures, including X-ray inspection, ultrasonic testing, and magnetic particle inspection to detect any defects or imperfections.
  • Continuous Improvement Processes: Engages in ongoing training and upgrading of equipment and processes to improve efficiency, quality, and safety.

4. Versatile Capabilities

  • Material Proficiency: Capable of working with a wide range of materials, including carbon steel, stainless steel, aluminum, and exotic alloys, to meet various industry needs.
  • Custom Fabrication: Offers custom fabrication services for bespoke projects, ranging from small components to large structures like bridges or building frames.
  • Prototyping to Full-scale Production: Able to handle projects of all sizes, from initial prototypes and small batches to full-scale production runs.

5. Environmental and Safety Standards

  • Safety First: Prioritizes the safety of its workers with proper protective equipment, training, and adherence to OSHA (Occupational Safety and Health Administration) regulations.
  • Sustainability Practices: Incorporates environmental sustainability practices, such as recycling metal scraps, using energy-efficient equipment, and minimizing waste.

6. Client-Focused Services

  • Project Management: Offers comprehensive project management services, ensuring projects are completed on time, within budget, and to the client’s specifications.
  • Customer Service: Provides excellent customer service, including consultation, progress updates, and post-delivery support.

A world-class welding and fabrication shop stands out for its commitment to quality, efficiency, and innovation, serving a wide range of industries such as aerospace, automotive, construction, and energy, among others.

Prime Field Service Corp welding services includes providing welders to work at your site on your projects under your direction.  We are able to supply skilled millwright welder specialized per the chart below:

  • All types of fabrication and repair using:
    SAW – Submerged arc welding
    GTAW – Gas tungsten arc welding
    GMAW – Gas metal arc welding
    SMAW – Shielded metal arc welding
    FCAW – Flux core arc welding
  • Experienced in specialized metals:
    Stainless steel
    Cast Iron
    Bronze
    Aluminum
    Titanium
    Monel
    Inconel
    Satellite
  • Welding Standards
    AWS D 1.1 and 1.2 and ASME
  • Rotary positioner up to 12 tons and 15′ in diameter
  • Manipulators:
    14′ high 12′ travel
    14′ high 8′ travel
    14′ high unlimited travel
  • Field welding services
  • Stress relieve up to 23′ diameter 10′ high
  • Ultrasonic / X-ray Inspection
  • Dye penetrant / Mag-particle Inspection
  • Load Testing
  • Heat  Treat / Stress Relieve / Anneal
  • Pre-heat / post-heat
  • Material Spectral Analysis

The experienced fabrication technicians are trained in manual and automated processes. This assures the highest quality in repetitive parts, and the most common sense approach to unique projects.

The technicians are skilled and certified holding ASME and AWS welding code certificates.  They are also knowledgeable with exotic materials and processes.  The capability of large fabrication and large machining at our facilities create a unique synergy to provide real value to our customers.

Prime was chosen to fabricate the structures for the cranes and supports for the room in which the James Webb Telescope was assembled truly a world class project.

large fabrication and machining for the room structure where James Webb Telescope was assembled

Prime Field Service and Prime Machine worked to fabricate and machine the structures of the room in which the James Webb Telescope was assembled. This required building a large room to watch maker tolerances.

Welding services

Prime Machine welding services include providing welders to work on your projects under your direction or providing complete engineered welding methods.

The experienced fabrication technicians are trained in manual and automated processes. This assures the highest quality in repetitive parts, and the most common sense approach to unique projects.

The technicians are skilled and certified holding ASME and AWS welding code certificates.  They are also knowledgeable with exotic materials and processes.  The capability of large fabrication and large machining at our facilities create a unique synergy to provide real value to our customers.

Large weld fabrication showing heating process for keeping material at proper temperature during welding process.

Prime Field Service maintaining proper heat during welding process of large rotating tire. Tire required to hold excessive weights while rotating. Building this tire is a world class project there are only few companies in the world capable of welding and machining this project to all the engineering specifications required for the severe service tire operates under.

Welding of highly stressed components such as fans requires

 

Reverse engineering of fan including material analysis, weld procedures, blade curvatures, for fabrication on rapid schedule.

Prime Field Service reverse engineer, fabricate, machine, and balance large industrial fan.

Prime Field Service fabricates large fan.

 

large fan under construction weld fabrication

Fabrication of large fan in Prime Field Shop. Requires specialized welding procedures and highly skilled quality welder millwrights.

Large Pipe and ducting weld fabrication made by Prime field Service.

Roll forming of large pipe ducting system and weld fabrication of air ducts including pipe welding procedures.

Large ducting fabricated at Prime Field Service shop per technical drawing to fit an existing structure.